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Foundation 2: Muriate of Potash

Published on
20 January 2025
Written by
Hugo Nankivell
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Muriate of Potash (MOP), chemically known as Potassium Chloride (KCl), is the most widely used potassium fertiliser globally. It is a naturally occurring mineral, primarily sourced from deeply buried potash deposits that were formed from ancient evaporated seabeds. These deposits contain the dominant mineral sylvite, often mixed with halite (sodium chloride), forming sylvinite. MOP is an essential agricultural input, accounting for 95% of the global potassium supply due to its affordability, high potassium content, and wide applicability in agriculture.

Sources and Production Methods

Natural Deposits: Potash deposits are remnants of ancient marine beds buried deep underground. The potassium salts in these deposits are extracted through two main methods:

Conventional Underground Mining: Large boring machines are used to extract potash ore, which is then transported to the surface for processing. The raw ore is crushed, and potassium salts are separated from sodium salts at processing facilities.

Solution Mining: When deposits are too deep for traditional mining, hot water or brine is injected into the ground to dissolve potash. The brine solution is then pumped to the surface, where the water is evaporated to recover potassium salts.

Processing and Refinement:

The extracted potash undergoes one of two primary processing methods:

Flotation: Separates potassium chloride (KCl) from sodium chloride (NaCl) by creating a foam that selectively attracts potassium particles.

Crystallisation: Involves dissolving the ore in hot water, followed by cooling to allow potassium salts to crystallise.

Appearance:

MOP typically appears as red or greyish-red crystals, with the reddish tint resulting from trace amounts of iron oxide. A refined, pure form of MOP presents as white or grey crystals referred to as Potassium Chloride, free from these impurities.

Key Characteristics

Potassium Content: MOP contains 48% to 62.5% K₂O (equivalent to 39% to 61% potassium).

Chlorine Content: Approximately 47% chlorine by weight.

Water Solubility: MOP is 100% water-soluble, ensuring rapid nutrient uptake by plants.

Applications in Agriculture

Muriate of Potash (MOP) is the most widely used and cost-effective potassium fertiliser globally, providing essential potassium to enhance plant health and productivity. Potassium in MOP offers multiple benefits, including improved water retention, which enhances drought tolerance by helping plants conserve moisture. It also promotes increased crop yields by supporting root development, nutrient uptake, and photosynthesis. Furthermore, Potassium significantly improves the taste, texture, and nutritional value of crops, particularly in carbohydrate-rich varieties such as wheat, oats, barley, maize, and rice.

While MOP is versatile, it is less suitable for chloride-sensitive crops like sugarcane, sugar beet, potatoes, tobacco, and certain fruits and vegetables due to its chloride content. For these crops, Sulphate of Potash (SOP), a chloride-free alternative, is preferred to avoid the potential negative effects of chloride on plant health and soil quality.

Global Trade and Market Insights

The global potash market has historically been dominated by cartels such as Canpotex and the Belarusian Potash Company (BPC), which controlled a significant share of production. Disruptions like the collapse of BPC in 2013 and recent sanctions on Belarus and Russia have highlighted the vulnerabilities of relying on limited suppliers. These geopolitical shifts have driven a push for diversified and stable sources of Muriate of Potash (MOP).

Canada, led by producers like Nutrien and Mosaic, remains a key supplier, accounting for a large share of global exports. Emerging projects like BHP’s Jansen mine aim to strengthen Canada’s position further, particularly in markets such as Brazil, the United States, and Southeast Asia, which together represent the majority of global potash consumption. Brazil alone imports 29% of the world’s MOP, reflecting its reliance on potash for its expansive agricultural sector.

Demand for MOP is projected to grow by 2% annually, driven by increasing global food requirements. New entrants like BHP are poised to capitalize on this growth, though competition from established suppliers and geopolitical challenges continue to shape pricing and supply. Ensuring stable potash availability will depend on diversification and targeted investments.

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